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Gas Kilns
At the Bristol Studio

Bristol Studio
Gas Fired Car Kiln

2008-Current

For detailed construction photos of the kiln at right , go to
Gas Car Kiln Construction

 

  The car kiln above was completed in September 2008 and replaced the kiln below that was built in 1977 and deconstructed in 2007

Gas Car Kiln 2008

The gas kiln at Robert's studio is used primarily for bisque firing.
Most of his work is fired in one of his wood fired kilns.

However, he does high fire the gas reduction kiln to touch up pots that may have been under-fired, or had un-melted ash deposits from the wood kiln.  He also uses the gas car kiln for special glazes
such as Copper Red or Carbon Trapped Shino.

The large 6" wheels on this cart allow it to be rolled into and out of the kiln easily using a metal handle that screws into the frame.

Robert's previous gas car kiln had 4" wheels and it was necessary to winch the cart in and out of that kiln.

Gas Car Kiln 1977-2007

Bristol Studio
Gas Fired Kilns

1977-2007

"Thirty years of great service"

This kiln was removed in April of 2007. It functioned well, for thirty years, but had to come down when Robert renovated the studio.

A new Car Kiln will be built on the site.  A new concrete floor was poured unifying the various levels of the studio and kiln building.

This Car Kiln was built in 1977, when Robert's business was primarily making Aquariums and Fountains.

 

Gas Car Kiln 1977-2007

1977-2007

Gas Car Kiln

A  load of copper red glazes (in the center of the kiln) indicates a variation in reduction between front and rear.

Robert finds that the advantages of having his own showroom means a wide range of customers coming in each week.

 While Robert might like a particular look from the the copper reds, many customers prefer colors
that might not be his favorites. 

 This makes for a "win win" situation, for he knows a wide range of results,  offers his customers lots of variety.

From 1973-1990 this kiln was fired weekly with glaze firings of Robert's Water Sculpture business.  When Robert built his first wood kiln in 1993, the use of the gas kiln changed and it was used primarily as a bisque kiln, before it was demolished in 2007.

This kiln was constructed primarily of insulating fire brick.  From 1973-1991 the kiln was fired weekly.  All firings were glost, as his water sculptures were green glazed and "once fired".  It was fired up to 50 times a year.

This gas car kiln was fired over 500 times.

Gas Kiln 1977-2007

The Gas Fired Car Kiln incorporated a system with two winches. One for cranking the car in to the kiln, and the other for pulling the car out. 

This made for smooth traveling of the car, preventing the ware from jolts, caused by stopping and starting while pushing.

The frame of the cart is now clearly exposed.  The V-groove wheels ran on inverted angle iron track.  One improvement Robert would have made (in this particular car) would be to increase the size of the wheels.

 His use of a 4" diameter wheel did not allow the car to roll, as easily as it would have, if it was built with a 6" diameter wheel.

Gas Kiln 1977-2007

The last bisque firing was completed in late March 2007. Even after over 500 firings many of the IFB (Insulating Fire Brick) were in very good condition.
Most bricks were be re-used in the replacement kiln that was built on this site.

Gas Kiln 1977-2007

April 2007
View of Gas Car Kiln once the wall into studio was removed.  See photo at right of the same perspective, but once the kiln has been removed.
April 2007
The wall has been removed between the main studio and the kiln building, and a level concrete floor unifies the studio. A glass wall will be installed to separate the kiln from studio, thus allowing light into the interior work area.

Detailed construction photos of the kiln that was built here can eb found at
Gas Car Kiln Construction

 Gas Salt Kiln 1994-2000

  

 The Wood Kiln Noborigama 250 c.f  was built on that site  in  2004.

1994-2000
Gas Fired Salt Kiln

This Gas Fired Salt Kiln served Robert well.
 In March of 2000 it was demolished to make room for his new larger Noborigama Wood Kiln  250 c.f.

 

 1994-1999
  Alpine, Fast Fire Wood and Wood Cross draft.

All these kilns have been dismantled, the building deconstructed and then doubled in size.

Gas Kilns 1974-1977


Gas Fired Two Chambered Kiln

 

This was Roberts first kiln at the Bristol studio.  Constructed entirely of insulating fire bricks, it had a two chamber design.
The waste heat from the first chamber to bisque fire green ware in the second chamber.

An article about this design was published in
1975 Ceramic Review, December Issue London, England
"Two Chambered Kilns, A New Approach",
Written by Robert Compton

Foot print  (right) of the two chamber gas kiln    

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